Automatic Two-Component Cartridge Filling Machine

Automatic Two-Component Cartridge Filling Machine

TRANSOCEAN® Automatic Two-Component Cartridge Filling Machines are specialized equipment designed to fill two different paste-like materials (Component A and Component B) into two separate chambers of the same cartridge (syringe), ensuring strict isolation between the two components before use.

Content

Introduction

 

TRANSOCEAN® Automatic Two-Component Cartridge Filling Machines are specialized equipment designed to fill two different paste-like materials (Component A and Component B) into two separate chambers of the same cartridge (syringe), ensuring strict isolation between the two components before use. The quantitative ratio of components A and B depends on the designs of the two chambers. The filling machines are widely used for precise quantitative packing of paste-like materials such as sealants, corner bonding adhesive, tile grout, electronic adhesive, thermal conductive adhesive, dental materials.

 

Main Components

 

● Feeding System: Two independent feeding units deliver Components A and B to their respective filling stations.

● Conveyance and Positioning System: The automatic bottle conveyor transports empty cartridges/ syringes to the filling station and transfers filled bottles to the sealing station. The automatic plug-sorting device aligns and delivers plugs from the plug storage to the plug-pressing station.

● Quantitative Filling System: Two independent servo-driven filling systems precisely dispense Components A and B into their corresponding chambers.

● Plug-Pressing System: Two separate plug-pressing units insert plugs into the chambers of Components A and B for sealing.

● Control System: Human-Machine Interface (HMI), PLC, and corresponding control software.

● Coding System (Optional): A coding machine prints product batch numbers, production dates, and expiration dates on cartridge surfaces.

 

Features

 

● Precise Control: Servo systems ensure precise dosing of Components A and B according to preset ratios.

● Anti-Curing Design: For fast-curing materials, optional cooling systems or inert gas protection (e.g., nitrogen purging) prevent adhesive reactions with moisture, air, or high temperatures during filling.

● Reliable sealing: Automatic plug-pressing tightly seals the chambers after filling.

● Cross-Contamination Prevention: Dedicated feeding, filling, and sealing units for Components A and B eliminate cross-contamination risks.

● Visual Control Interface: HMI + PLC with preset formulas (for different container types and ratios), supporting data traceability and production statistics.

Product
Two-component cartridges

 

Ordering Guide for Two-Component Cartridge Filling Machines

 

● Provide images, composition, and viscosity of the product to pack.

● Provide images and dimensions of the dual-chamber cartridges/ syringes and plugs.

 

Standard Technical Specifications

 

Model

AV-02-300-B

Power supply

1P/220V/50Hz (customizable)

Installed power

5 kW

Air Supply

5~7 bar

Air consumption

<0.3m3/min

Filling range (ml, in each chamber)

~300 (adjustable)

Dosing tolerance

±0.5%

Processing capacity

15~25 PCS/min

Suitable containers

400ml/ 600ml 1:1 2-component cartridges (customizable)

Dimensions (L*W*H, mm)

4500×2500*1500

N.W. (KGS)

630

 

 

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